PPR Pipe Production Line Turnkey Solution for Plastic Pipe Plant Setup
Product Overview
Our PPR Pipe Production Line is a versatile extrusion system engineered to manufacture PPR hot & cold water pipes. Besides PPR resin, this line is compatible with a wide range of raw materials including HDPE, LDPE, PP, PPH, PPB, MPP and PERT. It can fabricate single-layer, multi-layer, and double-cavity composite pipes such as PPR fiberglass composite pipes, UV-resistant outer layer pipes and antibacterial inner layer pipes.
Capable of producing pipes ranging from 16mm to 160mm, the line supports double-outlet production for 20–63mm specifications, producing two pipes simultaneously from one die to cut machine and operational costs. Featuring composite spiral die technology to eliminate material memory, the machine achieves 35% energy saving and doubles production efficiency. Equipped with well-known electrical components including Schneider, ABB and Crydom, our PPR extrusion lines hold CE and ISO certifications, delivering stable, reliable, highly automated operation for pipe factories.
Solution
New Factory Startup: Complete turnkey service including equipment selection, workshop layout, installation commissioning and full operator training. Multi-material & Multi-layer Production: Produce PPR, PERT, PPH, PPB pipes, as well as fiberglass composite, UV-resistant and antibacterial multi-layer pipes. High-speed Double Outlet Solution: Double-cavity die for 20–63mm pipes, two pipes at once, greatly boost output and reduce unit production cost. Customized Configuration: Tailor pipe size, wall thickness and additive formulation according to your project requirements; optional co-extrusion for color stripes.
Specifications
| Model |
Extruder |
Pipe Range(mm) |
Capacity(kg/hr) |
Main Motor Power(kw) |
Total Power(kw) |
Line Length(m) |
| PPR-63 |
SJ65/33 |
16-63 |
120-180 |
45 |
110 |
28 |
| PPR-110 |
SJ65/33 |
16-110 |
150-200 |
55 |
130 |
28 |
| PPR-160 |
SJ75/33 |
150-160 |
180-220 |
75 |
150 |
30 |
| PPR-250 |
SJ75/33 |
75-250 |
280-350 |
90 |
280 |
30 |
| PPR-315 |
SJ90/33 |
110-315 |
300-400 |
132 |
350 |
36 |
| PPR-450 |
SJ90/33 |
160-450 |
350-450 |
160 |
400 |
42 |
| PPR-630 |
SJ120/33 |
315-630 |
550-850 |
200 |
550 |
45 |
| PPR-800 |
SJ150/33 |
450-800 |
800-1200 |
250 |
650 |
45 |
| PPR-1200 |
SJ120/33 90/33 |
710-1200 |
1000-1500 |
285 |
800 |
48 |
| PPR-1600 |
SJ120/33 120/33 |
800-1600 |
2000-3000 |
500 |
1200 |
48 |
Application
The PPR pipes manufactured by this production line serve multiple sectors. Main applications include hot & cold potable water conveyance, underfloor heating, residential and industrial central heating installations. The pipes can also be used for transporting industrial chemical fluids and gases, and special projects such as undersea pipelines and pipelines under high electrochemical corrosion risk. PPR pipes feature high temperature resistance and hygienic properties, widely adopted for indoor plumbing systems in residential, commercial and municipal construction.
How To Choose
Confirm target pipe material: PPR / PERT / PPH / PPB or multi-layer composite pipe. Define pipe diameter range and choose single outlet or double outlet model. Confirm required hourly output, reference our model parameter table for extruder selection. Decide whether you need functional layers: fiberglass reinforcement, UV resistant or antibacterial inner layer. Provide workshop dimensions and local power supply for production line layout design.
FAQ
Q1: What materials can this PPR extrusion line process? A1: It supports PPR, PERT, PPH, PPB, HDPE, LDPE and MPP. It can produce single-layer, multi-layer and PPR fiberglass composite pipes.
Q2: What is the advantage of double outlet PPR line? A2: The double-outlet design for 20–63mm pipes can produce two pipes in one die simultaneously, saving equipment investment, workshop space and labor cost, greatly improving production efficiency.
Q3: What is the energy saving performance? A3: The optimized screw and cooling system delivers up to 35% energy saving, and production efficiency is more than doubled compared to conventional extrusion machines.
Q4: Can the line be customized? A4: Yes. We tailor the production line to produce specific pipe sizes, wall thicknesses and pipes with different additives to meet your special project requirements.
Q5: What certifications and electric parts do you adopt? A5: Our PPR pipe production lines are CE & ISO certified. We use world-famous brand electric components: Schneider, ABB and Crydom.
Q6: What are the application scenarios for finished PPR pipes? A6: Potable hot and cold water supply, underfloor heating, central heating, industrial chemical fluid transport, and pipelines in high corrosion environments.
How It Works
Extruder
The rotating screw conveys, compresses, melts, and homogenizes the material, then pushes it out through a die.
Extrusion Die Head
Typically a crosshead die where the molten plastic flows around a mandrel to form the tubular shape.
Vacuum Calibration Tank
Cools the outer surface of the pipe and uses a vacuum to precisely calibrate the pipe's outer diameter (OD).
Haul-Off
Provides a constant, steady pulling force to draw the pipe through the sizing and cooling tanks.
Cutter
Cuts the continuously extruded pipe to pre-set lengths (e.g., 4m or 6m).
Stacker
Automatically collects and stacks the finished pipes, ready for bundling and palletizing.
